Fruit and vegetable processing and freeze-drying
01
high nutritional retention
Using vacuum freeze-drying technology, fresh fruits and vegetables are quickly frozen at low temperature, and then the water is sublimated under vacuum conditions, which can effectively maintain the original color, shape, nutritional composition and flavor of fruits and vegetables, and its nutritional retention rate can reach more than 90%.
02
High technical requirements
Freeze-drying technology involves complex processes such as low-temperature freezing and vacuum drying, which requires high equipment and operation technology, and requires professional technicians to operate and manage to ensure the stability of product quality.
03
strong policy support
The state has issued a series of supporting policies in agricultural modernization, food processing technology upgrading, cold chain logistics system construction, etc., which provide strong support for the technological progress and market expansion of fruit and vegetable processing and freeze-drying industry, and promote the rapid development of the industry.
Our Advantages
Industry pain points
High energy consumption, long cycle and high cost pressure
The operating energy consumption of freeze-drying equipment accounts for a high proportion of production costs, and traditional equipment has the problem of energy waste of "big horse-drawn trolley" or frequent start and stop. Pre-freezing and drying process parameters are fixed, unable to adapt to different fruit and vegetable characteristics, resulting in a long freeze-drying cycle, but also the loss of nutritional flavor, product texture uneven situation.
Sewage treatment costs are high and it is difficult to reach the standard.
The treatment process of oily and slag-containing sewage produced in the processing process is complex, and the traditional treatment equipment has large investment and high energy consumption. At the same time, export products face strict inspection standards for pesticide residues, and traditional processing links are prone to order refunds due to excessive pesticide residues, resulting in high compliance risks.
Solution
Solution
Energy saving and efficiency improvement, intelligent temperature control
The introduction of AI intelligent control system, combined with the sensor real-time monitoring of material temperature, humidity and weight, dynamic adjustment of freeze-drying curve, shorten the production cycle by more than 10%, according to the production capacity requirements to select the appropriate specifications of the continuous freeze-drying machine, to avoid equipment idling waste, improve unit capacity efficiency.
Strengthen the cold chain and reduce losses
The implementation of "first-in-first-out" inventory management, the use of RFID tags to trace product circulation information, with pre-cooling spray technology, in the early processing of the material temperature control below 5 degrees C, to extend the preservation cycle.
Streamline process, intelligent operation and maintenance
Modular sewage treatment equipment is adopted to streamline the pretreatment process, optimize the air flotation and precipitation system, and reduce civil and operating costs; equipped with intelligent monitoring module, remote management through the cloud platform, reduce labor input and misoperation losses.
